Manufacturing Software Development Services
Full-Cycle Manufacturing Engineering Services
End-to-end manufacturing software engineering services designed for operational reliability, real-time data, and continuous improvement.
Manufacturing Execution Systems (MES)
Build and integrate MES platforms that provide real-time visibility and control over production operations — from work order management and material tracking to quality inspection and operator guidance. We develop custom MES solutions and integrate with existing ERP systems to close the gap between planning and execution.
Industrial IoT & Connected Equipment
Connect machines, sensors, and production equipment to cloud-based analytics platforms.
We build IoT connectivity layers, edge computing solutions, and cloud data pipelines that aggregate machine data from the plant floor — enabling real-time monitoring, predictive analytics, and automated alerting across production assets.
Predictive Maintenance & Asset Management
Reduce unplanned downtime with AI-driven equipment health monitoring.
Our teams develop predictive maintenance platforms that analyze sensor data to identify failure patterns, forecast maintenance needs, and optimize service schedules — helping manufacturers shift from reactive to proactive asset management.
In the Technology Market
Three decades building software products across regulated and high-growth industries worldwide.
Senior Software Engineers
The majority of our engineers are senior-level, bringing deep expertise to every engagement.
PhD Degree Holders
1 in 5 team members holds a PhD, bringing research-grade rigor to complex technical challenges.
Long-Term Partnerships
Most of our clients return for additional projects or maintain ongoing multi-year engagements.
How We Help Manufacturing Organizations
Discrete Manufacturers
We help discrete manufacturers digitize production workflows, improve quality control, and gain real-time visibility into shop floor operations. This includes MES implementation, IoT connectivity, work order management systems, and the ERP integrations needed to connect planning with execution.
Process Manufacturers
For process manufacturing industries including chemicals, food & beverage, and pharmaceuticals, we develop batch management systems, recipe control platforms, and regulatory compliance tools. Our teams understand the unique traceability, quality, and safety requirements of process manufacturing environments.
Equipment OEMs & Industrial Tech
We support equipment manufacturers and industrial technology companies with the embedded software, IoT connectivity, and customer-facing platforms that differentiate their products. From firmware development and device management to remote diagnostics and predictive service portals, we build software that extends equipment value.
Our Areas of Expertise
Our expertise across industrial software engineering allows us to provide full-cycle manufacturing software development services, making Waverley a one-stop shop for your Industry 4.0 technology needs.
Manufacturing Success Stories
See how we have helped manufacturing organizations transform their technology.
AI & Chatbots
AI
Manufacturing
Seagate
Telecommunications
Matrixx
AI
AI & Education
Wall Street Prep
AI & Healthcare & LLM
ML-Powered Screening Model
AI
Generative AI Video Platform
FinTech
WageWorks
YouSendIt
Manufacturing & Energy
Spirax
Retail
VinTwin
Sococo
Cloud
ShadowRobot
Telecommunications
Sicap
AI & NLP & Speech Recognition
R&D Project
Ready.fm
Healthcare & AI
R&D Project
AI & Computer Vision
R&D
Healthcare & Cybersecurity
FinTech & Cloud
Planful
AI-Powered Virtual Assistant For Ideation Sessions
Waverley has partnered with a company of thinkers and innovators to implement a new kind of virtual assistant that can turn the idea-creation process upside down.
Read Case StudySeagate: Hardware Testing for the Leading Storage Provider
Over the years Waverley’s been a dedicated testing partner for Seagate, providing a team of QA engineers in Vietnam.
Read Case StudyMatrixx: Native Mobile Apps for Telecommunications
See how a dedicated software development team at Waverley developed iOS & Android apps for a Telecom provider.
Read Case StudyCV Converter: Optimizing Recruitment Workflows with AI Automation
Waverley partnered with a leading recruitment agency to automate the labor-intensive process of reformatting candidate CVs into branded templates. Leveraging advanced AI and the Claude language model.
Read Case StudyAI-Powered Learning Assistant for Wall Street Prep - Waverley
Waverley built "Ask Ark" - an LLM and RAG-powered AI learning assistant for Wall Street Prep that delivers real-time, accurate answers to finance professionals.
Read Case StudyML-Powered Lp(a) Screening Model for Cardiovascular Risk - Waverley
Waverley developed an ML-powered Lp(a) screening model to identify patients at cardiovascular risk - enabling a new clinical capability at scale in healthcare technology.
Read Case StudyScaling a Generative AI Video Platform | SDK Engineering - Waverley
Waverley scaled a generative AI video platform with SDK and Studio engineering - helping a digital human pioneer ship interactive avatar products faster.
Read Case StudyWageWorks: Mobile Applications for HR Management
Find our how Waverley developed responsive mobile apps while cutting on the overall development time for a leader in corporate HR solutions.
Read Case StudyYouSendIt: Web And Mobile Applications for File Sharing
Learn how Waverley ported a global digital content sharing service onto the Mac platforms, iPhones and delivered several custom plugins
Read Case StudySpirax: Software Development for Steam Energy Equipment
Waverley was contacted by the world’s leading manufacturer of steam equipment for assistance with multiple software engineering projects.
Read Case StudyVinTwin: Mobile Application with VIN-Scanner for Car Retail
Learn how Waverley developed a mobile car retail service allowing to scan VIN-codes, extract the car info from the database and calculate the price range.
Read Case StudySococo: iOS Application for the Virtual Office System
See how we developed an iOS version of the popular communication tool for distributed teams, working on fully-customized UI designs for iPhone and iPad.
Read Case StudyShadowRobot: AWS System Upgrade for a Robotics Company
Waverley helped the robotics firm update their cloud infrastructure, improve the software build system and integrate the G-Suite domain with AWS account.
Read Case StudySicap: Device Management App for GSM Operators
Find out how Waverley developed a new SyncML-compliant provisioning product for the market-leading provider of GSM solutions.
Read Case StudyR&D Project: Automatic Speech Recognition Platform
The team of data scientists at Waverley applied neural networks & deep learning to develop a speech recognition tool that works with all languages.
Read Case StudyReady.fm: Native Mobile Social Platforms for Disaster Preparations
Learn how Waverley developed iOS & Android versions of a social network for disaster preppers: secure CMS, offline mapping, social and shopping features.
Read Case StudyR&D Project: AI-Enabled Interpretation of Electrocardiograms
See how a team of data scientists at Waverley developed a tool for electrocardiograms annotation and interpretation, involving artificial intelligence.
Read Case StudyR&D: Face Recognition Software Development
Waverley Software R&D team developed a face recognition system using Computer Vision and Deep Learning techniques.
Read Case StudyPenetration Testing and Cybersecurity for a Pharma Company
Black-box penetration testing, social engineering and assistance with ISO 27001 and GxP compliance for a pharmaceutical company.
Read Case StudyPlanful: Data-Driven SaaS Product for Marketing Budget Planning
A team of Waverley engineers helped build a web-based SaaS data-driven product that automates budget planning and tracking.
Read Case StudyRelated insights
AI-Accelerated Product Development Services
Jul 14, 2026Ship production-ready AI products faster with Waverley's AI-Accelerated Development Pods - senior engineering judgment combined with AI-enabled delivery velocity.
AI Productivity & Engineering Transformation
Aug 13, 2026Turn AI adoption into measurable engineering impact. Embed AI across your development lifecycle to accelerate delivery, increase engineering throughput, and improve productivity, without compromising quality, security, or control.
Why Work With Waverley
Deep Manufacturing Expertise
We understand the operational technology complexity, safety requirements, and integration challenges unique to manufacturing environments. Our teams combine software engineering excellence with practical industrial knowledge to deliver systems that work reliably on the plant floor and in the cloud.
Compliance-First Engineering
Manufacturing software operates in safety-critical and regulated environments. We embed cybersecurity for OT/IT convergence, data integrity standards, and compliance requirements into every system — from IIoT edge devices to enterprise MES platforms.
Flexible Delivery Models
Whether you need a dedicated team, strategic engineering leadership, or a full product pod, we adapt to your delivery needs and timelines. Our flexible engagement models help teams accelerate without adding internal overhead.
Frequently asked questions
What manufacturing software development services does Waverley provide?
Waverley builds custom manufacturing software end to end — Manufacturing Execution Systems (MES), Industrial IoT (IIoT) platforms, ERP/SCADA integrations, predictive-maintenance and quality-control systems, digital-twin and dashboard analytics, and warehouse/inventory management. Engagements span discovery and architecture through development, integration, and long-term support.
Can you build a custom MES solution?
Yes. We design and build custom MES platforms — real-time production tracking, work-order and recipe management, OEE and downtime analytics, traceability, and operator dashboards — as well as extending or modernizing an existing MES. Solutions integrate with shop-floor equipment, PLCs/SCADA, and your ERP layer.
Do you integrate with SAP, Oracle, or other ERP systems?
Yes. We integrate manufacturing software with SAP, Oracle, Microsoft Dynamics, and other ERP and PLM systems via their APIs and standard middleware, keeping production, inventory, and order data synchronized across the floor and back-office.
What is the cost of manufacturing software development?
Cost depends on scope, integrations, and team size — a focused pilot or proof of concept is far lower than a full multi-site MES rollout. We scope each project after a discovery phase and offer flexible engagement models (dedicated team, fixed-scope, or staff augmentation). Contact us for an estimate tailored to your requirements.
Do you develop Industrial IoT (IIoT) solutions?
Yes. We build IIoT solutions that connect sensors and machines, stream and process telemetry at the edge and in the cloud, and surface it through real-time dashboards and analytics — for condition monitoring, energy management, and production optimization.
Can you build predictive maintenance systems for our equipment?
Yes. We develop predictive-maintenance systems that ingest sensor and machine data, apply ML models to detect anomalies and forecast failures, and trigger maintenance alerts — reducing unplanned downtime and extending equipment life.