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Manufacturing Software Development Services

Build intelligent manufacturing systems, IoT platforms, and Industry 4.0 solutions that improve production efficiency, reduce downtime, and drive operational excellence. With 30 years of engineering experience, Waverley partners with discrete and process manufacturers, equipment OEMs, and industrial tech companies to digitize production operations and build the software that powers modern manufacturing.

Full-Cycle Manufacturing Engineering Services

End-to-end manufacturing software engineering services designed for operational reliability, real-time data, and continuous improvement.

Manufacturing Execution Systems (MES)

Build and integrate MES platforms that provide real-time visibility and control over production operations — from work order management and material tracking to quality inspection and operator guidance. We develop custom MES solutions and integrate with existing ERP systems to close the gap between planning and execution.

Industrial IoT & Connected Equipment

Connect machines, sensors, and production equipment to cloud-based analytics platforms.

We build IoT connectivity layers, edge computing solutions, and cloud data pipelines that aggregate machine data from the plant floor — enabling real-time monitoring, predictive analytics, and automated alerting across production assets.

Predictive Maintenance & Asset Management

Reduce unplanned downtime with AI-driven equipment health monitoring.

Our teams develop predictive maintenance platforms that analyze sensor data to identify failure patterns, forecast maintenance needs, and optimize service schedules — helping manufacturers shift from reactive to proactive asset management.

Years of Experience30+

In the Technology Market

Three decades building software products across regulated and high-growth industries worldwide.

Team Seniority70%

Senior Software Engineers

The majority of our engineers are senior-level, bringing deep expertise to every engagement.

Academic Depth20%

PhD Degree Holders

1 in 5 team members holds a PhD, bringing research-grade rigor to complex technical challenges.

Client Retention80%

Long-Term Partnerships

Most of our clients return for additional projects or maintain ongoing multi-year engagements.

How We Help

How We Help Manufacturing Organizations

Discrete Manufacturers

We help discrete manufacturers digitize production workflows, improve quality control, and gain real-time visibility into shop floor operations. ​ This includes MES implementation, IoT connectivity, work order management systems, and the ERP integrations needed to connect planning with execution.

Process Manufacturers

For process manufacturing industries including chemicals, food & beverage, and pharmaceuticals, we develop batch management systems, recipe control platforms, and regulatory compliance tools. ​ Our teams understand the unique traceability, quality, and safety requirements of process manufacturing environments.

Equipment OEMs & Industrial Tech

We support equipment manufacturers and industrial technology companies with the embedded software, IoT connectivity, and customer-facing platforms that differentiate their products. ​ From firmware development and device management to remote diagnostics and predictive service portals, we build software that extends equipment value.

Our Areas of Expertise

Our expertise across industrial software engineering allows us to provide full-cycle manufacturing software development services, making Waverley a one-stop shop for your Industry 4.0 technology needs.

If you need MES & Production Systems
If you need IoT & Predictive Maintenance
If you need Quality & Compliance Systems
Client Impact

Manufacturing Success Stories

See how we have helped manufacturing organizations transform their technology.

FinTech

WageWorks

Energy & Cloud

GridPoint

Ready.fm

AgUnity

Cloud & Media & Entertainment

Fan TV

AI & NLP & Chatbots

Messenger

IoT

Home Automation

Manufacturing & Energy

Holu Hou

Freeman EMEA

Mirra

Retail

Nespresso

Palo Colorado

FinTech & Cloud

Planful

Healthcare & Machine Learning & NLP

AI

AI & NLP & Speech Recognition

R&D Project

Danger

Telecommunications

Matrixx

AI & Healthcare & LLM

ML-Powered Screening Model

WageWorks: Mobile Applications for HR Management

Find out how Waverley developed responsive mobile apps while cutting on the overall development time for a leader in corporate HR solutions.

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GridPoint: iOS & Android Apps for Energy Analytics

See how a team extension at Waverley developed native iOS & Android apps that integrate with the client’s cloud-based energy analytics platform

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Ready.fm: Native Mobile Social Platforms for Disaster Preparations

Learn how Waverley developed iOS & Android versions of a social network for disaster preppers: secure CMS, offline mapping, social and shopping features.

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AgUnity: Blockchain-Based Accounting Service for Farmers Cooperatives

Waverley provided Blockchain expertise to create a Multichain-based microservices solution that enables recording and storing incorruptible data.

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Fan TV: Mobile Application for TV-Streaming

Check how Waverley delivered fully customized iOS client apps, integrated with the client’s cloud-based system for browsing and streaming movies and shows.

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Integrated Chat-Bot Based on NLP and GPT

Waverley created a smart chat-bot based on generative AI that can be integrated into any messenger to provide assistance to users.

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Home Automation: Embedded Development for Smart Home

A team extension at Waverley developed embedded software for security panels and voice communication and built a hybrid mobile app for remote control.

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Holu Hou: A Control App for a Solar Power System

Waverley provided cross-platform mobile applications and web apps for Energy Management in a Solar Power System.

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Freeman EMEA: Experiential Marketing Platform for Event Organizers

Waverley developed an online floor plan management program for event organizers, exhibitors, and attendees.

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Mirra: Mac Support for a Back-Up Server

Check how Waverley designed and developed a responsive Mac client for the innovative digital content protection provider.

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Nespresso: iOS Application for Coffee Retail

Learn how Waverley developed a CMS-based iPad app with enhanced performance and full customization to be used in brand boutiques globally.

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Palo Colorado: Software Support & Maintenance Services

For the past two years, Waverley has been providing software support and maintenance services, helping with the client’s internal legacy system.

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Planful: Data-Driven SaaS Product for Marketing Budget Planning

A team of Waverley engineers helped build a web-based SaaS data-driven product that automates budget planning and tracking.

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Machine Learning Algorithm for Healthcare

A 29-model NLP pipeline that turned 870,000 clinical text entries into a diagnosis-prediction system averaging 95% accuracy, built by an embedded Waverley data science team for a Silicon Valley analytics company.

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ML-Driven Demand Forecasting

Intelligent Dashboard that replaces multiple Excel sheets, and also automates processes, saving time, and has AI features that help predict product demand

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R&D Project: Automatic Speech Recognition Platform

The team of data scientists at Waverley applied neural networks & deep learning to develop a speech recognition tool that works with all languages.

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Danger: Messaging App for the Mobile Pioneer

How Waverley extended engineering capacity for the company behind the pre-iPhone Hiptop and T-Mobile Sidekick.

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Blockchain Tokenization for the Art Sales

We created a marketplace for transparent and secure art trading, enabling ownership and copyright tracking, transactions involving digital currency.

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Matrixx: Native Mobile Apps for Telecommunications

See how a dedicated software development team at Waverley developed iOS & Android apps for a Telecom provider.

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ML-Powered Lp(a) Screening Model for Cardiovascular Risk - Waverley

A validated machine learning model that flags patients likely to have elevated Lp(a) directly from existing health record data, reaching 327% screening enrichment over random testing across a 34,499-patient validation set.

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Why Work With Waverley

01
STEP 01

Deep Manufacturing Expertise

We understand the operational technology complexity, safety requirements, and integration challenges unique to manufacturing environments. ​ Our teams combine software engineering excellence with practical industrial knowledge to deliver systems that work reliably on the plant floor and in the cloud.

02
STEP 02

Compliance-First Engineering

Manufacturing software operates in safety-critical and regulated environments. We embed cybersecurity for OT/IT convergence, data integrity standards, and compliance requirements into every system — from IIoT edge devices to enterprise MES platforms.

03
STEP 03

Flexible Delivery Models

Whether you need a dedicated team, strategic engineering leadership, or a full product pod, we adapt to your delivery needs and timelines. ​ Our flexible engagement models help teams accelerate without adding internal overhead.

Frequently asked questions

What manufacturing software development services does Waverley provide?

Waverley builds custom manufacturing software end to end — Manufacturing Execution Systems (MES), Industrial IoT (IIoT) platforms, ERP/SCADA integrations, predictive-maintenance and quality-control systems, digital-twin and dashboard analytics, and warehouse/inventory management. Engagements span discovery and architecture through development, integration, and long-term support.

Can you build a custom MES solution?

Yes. We design and build custom MES platforms — real-time production tracking, work-order and recipe management, OEE and downtime analytics, traceability, and operator dashboards — as well as extending or modernizing an existing MES. Solutions integrate with shop-floor equipment, PLCs/SCADA, and your ERP layer.

Do you integrate with SAP, Oracle, or other ERP systems?

Yes. We integrate manufacturing software with SAP, Oracle, Microsoft Dynamics, and other ERP and PLM systems via their APIs and standard middleware, keeping production, inventory, and order data synchronized across the floor and back-office.

What is the cost of manufacturing software development?

Cost depends on scope, integrations, and team size — a focused pilot or proof of concept is far lower than a full multi-site MES rollout. We scope each project after a discovery phase and offer flexible engagement models (dedicated team, fixed-scope, or staff augmentation). Contact us for an estimate tailored to your requirements.

Do you develop Industrial IoT (IIoT) solutions?

Yes. We build IIoT solutions that connect sensors and machines, stream and process telemetry at the edge and in the cloud, and surface it through real-time dashboards and analytics — for condition monitoring, energy management, and production optimization.

Can you build predictive maintenance systems for our equipment?

Yes. We develop predictive-maintenance systems that ingest sensor and machine data, apply ML models to detect anomalies and forecast failures, and trigger maintenance alerts — reducing unplanned downtime and extending equipment life.

Let's Build Better Manufacturing Software Together