What manufacturing software development services does Waverley provide?

Waverley builds custom manufacturing software end to end — Manufacturing Execution Systems (MES), Industrial IoT (IIoT) platforms, ERP/SCADA integrations, predictive-maintenance and quality-control systems, digital-twin and dashboard analytics, and warehouse/inventory management. Engagements span discovery and architecture through development, integration, and long-term support.

Can you build a custom MES solution?

Yes. We design and build custom MES platforms — real-time production tracking, work-order and recipe management, OEE and downtime analytics, traceability, and operator dashboards — as well as extending or modernizing an existing MES. Solutions integrate with shop-floor equipment, PLCs/SCADA, and your ERP layer.

Do you integrate with SAP, Oracle, or other ERP systems?

Yes. We integrate manufacturing software with SAP, Oracle, Microsoft Dynamics, and other ERP and PLM systems via their APIs and standard middleware, keeping production, inventory, and order data synchronized across the floor and back-office.

What is the cost of manufacturing software development?

Cost depends on scope, integrations, and team size — a focused pilot or proof of concept is far lower than a full multi-site MES rollout. We scope each project after a discovery phase and offer flexible engagement models (dedicated team, fixed-scope, or staff augmentation). Contact us for an estimate tailored to your requirements.

Do you develop Industrial IoT (IIoT) solutions?

Yes. We build IIoT solutions that connect sensors and machines, stream and process telemetry at the edge and in the cloud, and surface it through real-time dashboards and analytics — for condition monitoring, energy management, and production optimization.

Can you build predictive maintenance systems for our equipment?

Yes. We develop predictive-maintenance systems that ingest sensor and machine data, apply ML models to detect anomalies and forecast failures, and trigger maintenance alerts — reducing unplanned downtime and extending equipment life.

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Manufacturing Software Development Services - Waverley

Manufacturing Software Development Services

Build intelligent manufacturing systems, IoT platforms, and Industry 4.0 solutions that improve production efficiency, reduce downtime, and drive operational excellence. With 30 years of engineering experience, Waverley partners with discrete and process manufacturers, equipment OEMs, and industrial tech companies to digitize production operations and build the software that powers modern manufacturing.

Start Your Project

Full-Cycle Manufacturing Engineering Services

End-to-end manufacturing software engineering services designed for operational reliability, real-time data, and continuous improvement.

Manufacturing Execution Systems (MES)

Build and integrate MES platforms that provide real-time visibility and control over production operations — from work order management and material tracking to quality inspection and operator guidance. We develop custom MES solutions and integrate with existing ERP systems to close the gap between planning and execution.

Industrial IoT & Connected Equipment

Connect machines, sensors, and production equipment to cloud-based analytics platforms.

We build IoT connectivity layers, edge computing solutions, and cloud data pipelines that aggregate machine data from the plant floor — enabling real-time monitoring, predictive analytics, and automated alerting across production assets.

Predictive Maintenance & Asset Management

Reduce unplanned downtime with AI-driven equipment health monitoring.

Our teams develop predictive maintenance platforms that analyze sensor data to identify failure patterns, forecast maintenance needs, and optimize service schedules — helping manufacturers shift from reactive to proactive asset management.

Years of Experience30+

In the Technology Market

Three decades building software products across regulated and high-growth industries worldwide.

Team Seniority70%

Senior Software Engineers

The majority of our engineers are senior-level, bringing deep expertise to every engagement.

Academic Depth20%

PhD Degree Holders

1 in 5 team members holds a PhD, bringing research-grade rigor to complex technical challenges.

Client Retention80%

Long-Term Partnerships

Most of our clients return for additional projects or maintain ongoing multi-year engagements.

How We Help

How We Help Manufacturing Organizations

Discrete Manufacturers

We help discrete manufacturers digitize production workflows, improve quality control, and gain real-time visibility into shop floor operations. This includes MES implementation, IoT connectivity, work order management systems, and the ERP integrations needed to connect planning with execution.

Process Manufacturers

For process manufacturing industries including chemicals, food & beverage, and pharmaceuticals, we develop batch management systems, recipe control platforms, and regulatory compliance tools. Our teams understand the unique traceability, quality, and safety requirements of process manufacturing environments.

Equipment OEMs & Industrial Tech

We support equipment manufacturers and industrial technology companies with the embedded software, IoT connectivity, and customer-facing platforms that differentiate their products. From firmware development and device management to remote diagnostics and predictive service portals, we build software that extends equipment value.

Our Areas of Expertise

Our expertise across industrial software engineering allows us to provide full-cycle manufacturing software development services, making Waverley a one-stop shop for your Industry 4.0 technology needs.

If you need MES & Production Systems

If you need IoT & Predictive Maintenance

If you need Quality & Compliance Systems

Client Impact

Manufacturing Success Stories

See how we have helped manufacturing organizations transform their technology.

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Why Work With Waverley

STEP 01

Deep Manufacturing Expertise

We understand the operational technology complexity, safety requirements, and integration challenges unique to manufacturing environments. Our teams combine software engineering excellence with practical industrial knowledge to deliver systems that work reliably on the plant floor and in the cloud.

STEP 02

Compliance-First Engineering

Manufacturing software operates in safety-critical and regulated environments. We embed cybersecurity for OT/IT convergence, data integrity standards, and compliance requirements into every system — from IIoT edge devices to enterprise MES platforms.

STEP 03

Flexible Delivery Models

Whether you need a dedicated team, strategic engineering leadership, or a full product pod, we adapt to your delivery needs and timelines. Our flexible engagement models help teams accelerate without adding internal overhead.